Rolling Stock (0400-C0100-0E)
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FEBRUARY 2013 Rolling Stock Cables EN 50264 EN 50306 EN 50382POWERFUL PRESENCE · PRODUCTS PERFORMANCE · PEOPLE With more than 14,000 associates on six continents, General Cable is a global leader in the development, design, manufacture, marketing and distribution of copper, aluminum and fiber optic wire and cable products for the energy, industrial, specialty and communications markets. We are one of the largest wire and cable manufacturers in the world and have a significant presence in both established and growing markets. General Cable serves its customers through a global network of manufacturing facilities with worldwide sales representation and distribution. With a portfolio of more than 100,000 products to meet thousands of diverse applications requirements, we continue to invest in research and development in order to maintain and extend our technology leadership, developing new materials, designing new products, and creating new solutions to meet tomorrow’s market challenges. In every sector and everywhere, we are strongly positioned to help our partners achieve their objectives. We offer our customers all the strengths and value of a large company, but our people give us the agility and responsiveness of a small one. We can service you globally or locally. www.generalcable.com info@generalcable.com One Company Connecting The WorldI SAFETY Working safer by working together General Cable has one worldwide safety vision and goal – ZERO AND BEYOND. We measure safety performance globally, share best practices and implement sound health and safety management systems. Many of our facilities worldwide are OHSAS 18001 (safety management system) certified. All North American facilities have implemented an equivalent health and safety management system. General Cable was a pioneer in obtaining the OHSAS 18001 Certificate for Occupational Health and Safety Management Systems in Europe and North Africa. INNOVATION Technologies that power and connect the world General Cable provides power and communications products and solutions to people around the world. With the help of distributors, original equipment manufacturers (OEMs), retail and public utility partners, we offer our customers product breadth and leadership coupled with geographic reach, ensuring access to our high-quality cable solutions anywhere and everywhere they need them. SUSTAINABILITY Responsible practices in daily operations As a global leader in the wire and cable industry, General Cable recognizes our role and responsibility in promoting sustainability. Our strongest business value is continuous improvement in all areas of our company. Across our many businesses, the quest to introduce new and better products through continuous improvement in environmental designs reflects our commitment to achieving industry-leading standards and responding proactively to global environmental issues. General Cable was the first cable manufacturer to obtain certification for its environmental management system, in accordance with the ISO 14001 and EMAS Standards. CITIZENSHIP A commitment to being good citizens Being responsible citizens in our communities is of the utmost importance to us. This includes a commitment to ethical business practices, the fair treatment of our customers, associates, neighbors and competitors, and working as a company and as individuals to improve the communities in which we live and work. Our company leaders and associates strive to make a difference through a host of volunteer activities and financial support. Visit www.generalcablecsr.com to learn more about our journey, commitment and progress in the areas of health and safety, innovation, sustainability and citizenship. We believe corporate social responsibility (CSR) is about creating a shared value. That means keeping a dual focus in our business decisions: what is good for us as a company and what contributes to the greater good of the communities in which we live and work. Corporate Social Responsibility CRE ATING SHARED VALUE A commitment to achieving industry-leading standards and responding proactively to environmental global issues.II General Cable Your Global Transit Partner General Cable’s Willimantic (Connecticut), USA and Manlleu (Barcelona), Spain plants are two of the most diverse manufacturing facilities of their kind. More than 1,750,000 square feet of modern manufacturing space is dedicated to design, development, engineering, and manufacturing, as well as a wide range of in-house testing and technical support. General Cable’s Industrial & Specialty facilities have the expertise to design and develop an extensive variety of materials into thousands of cable constructions for sustained and continuous operations in challenging environments. Focused on providing outstanding quality, service and technical support on behalf of our customers, General Cable is your best partner for current and next-generation transit cabling solutions. For rapid transit, locomotive applications and rolling stock, General Cable provides the toughest cables to meet the most demanding requirements for long- term performance and reliability. As an industry leader in a challenging marketplace, General Cable has the expertise, facilities and structure to deliver results: • IRIS Certified • Leadership in Material Development • Dedicated Engineering Expertise • Advanced Customer eBusiness Tools • ISO 9001 Quality Assurance Program • ISO 14001 Environmental Management System • OHSAS 18001 Certificate for Occupational Health and Safety Management System • UL and CSA Approval Laboratories A Wide Range of Products Major End-Users Supplied • Car/Locomotive Wiring • Power Cables • Control Cables • Instrumentation Cables • Coupler Cables • Electronically Controlled Pneumatic Brake (ECP) Cables • Data Communications Cables • Diesel-Electric Locomotive (DLO) Cables • 2 HR Fire-Rated Circuit Integrity Cables • Head-End Power Cables • Off-Road Equipment Cables • Original Equipment Manufacturers (OEMs) - Car Builders & Rebuilders - Locomotive Builders & Rebuilders - Subcontractors • Transit Agencies • System Integrators • Distributors Customer Service and Satisfaction General Cable’s transit team is strategically positioned to provide the mass transit market with the best service and products available. Our resources are focused on providing outstanding quality, exceptional technical support and customer service, and competitive pricing while driving value on behalf of our key customers. General Cable’s transit products are the industry standard and the preferred choice for the rapid transit and locomotive markets. General Cable is dedicated to customer service and satisfaction. Call our team of professionally trained sales associates with any questions to meet your application needs. North America Europe & Med +1.866.248.7060 +34 93 227 97 00 Willimantic (Connecticut), USA Manlleu (Barcelona), SpainIII IRIS Certification General Cable’s transit wire and cable facilities are IRIS (International Railway Industry Standard) Certified. UNIFE, the Association of the European Rail Industry, was created in 1991 in anticipation of the creation of the European Union. In 2005, UNIFE established IRIS with the goal of securing higher quality in the railway industry. This recognized industry certification enables railway component suppliers to meet globally recognized levels of quality for their railway components. General Cable was the first wire and cable manufacturer in the Americas to achieve IRIS Certification*. Combined with IRIS Certification in our Manlleu (Barcelona), Spain facility, General Cable meets the transit sector’s needs throughout the Americas and the world. General Cable’s IRIS Certification ensures improved product quality and efficient procedures throughout the entire supply chain. ISO 9001/2008 Compliance ISO 9001 is the world’s most established quality framework to demonstrate the ability to consistently provide product that meets applicable requirements and enhances customer satisfaction through processes that ensure quality. General Cable is committed to meeting the global approvals and standards of the transit industry and is the only transit cable supplier in North America to be both ISO 9001:2008 and IRIS Certified. UL and CSA Approved Laboratories General Cable’s North American facility has a laboratory quality system based on ISO/IEC 17025:2005, encompassing proper test equipment, test environment, personnel qualifications, test standards and procedures, and data recording and reporting procedures. Accordingly, the lab is approved by Underwriters Laboratories (UL) as a testing facility. In fact, the facility is audited and approved by UL for their Client Test Data Program (CTDP), demonstrating a level of performance that does not require UL to witness on-site testing. UL assesses the lab’s quality systems and testing methods on an annual basis. The North American lab is also approved by CSA International (CSA). The CSA Category Program Certification (CPC) is based on ISO/IEC 17025:2005, which provides more repeatable and reliable test results to bring innovative products to market more quickly. General Cable’s facility is certified by CSA to conduct our own testing in a product category. CSA Certification requires General Cable to have thorough knowledge of the applicable product standards, access to suitable test facilities and a demonstrated ability to design, manufacture and test products that consistently comply with the standards. * I R I S C e r t i fi c a t i o n s a r e f o r P r o d u c t C a t e g o r y 1 2 , C a b l i n g a n d C a b i n e t s ( d e s i g n , d e v e l o p m e n t a n d p r o d u c t i o n o f e l e c t r i c s p e c i a l cables [power and instrumentation] for the railway industry). General Cable is always committed to exceeding our customers’ expectations for quality and performance. We strive to ensure quality through extensive in-house and third-party testing with strict adherence to specifications and industry standards, as demonstrated by the following certifications and compliances. Quality Is Number OneIV Table of Contents SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS DATE OF IS SUE 02 /13 Section 1 Polyrad ® LSHF Low-Smoke, Halogen-Free EN Cables 1-17 Thin Wall Instrumentation and Control Cables - Light Weight, Reduced Dimensions STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50306-2 Single Core Unsheathed, 300 V/500 V Feb. 2013 2-3 EN 50306-3 Single Core and Multi-Core Screened and Sheathed, 300 V/500 V Feb. 2013 4-5 EN 50306-4 Multi-Core Unscreened and Sheathed, Class E (Exposed) and Class P (Protected), 300 V/500 V Feb. 2013 6-7 EN 50306-4 Multi-Core and Multi-Pair Screened and Sheathed, Class E (Exposed) and Class P (Protected), 300 V/500 V Feb. 2013 8-9 Medium Wall Power and Control Cables - Reduced Dimensions STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50264-3-1 Single Core Unsheathed, 0,6/1 kV or 1,8/3 kV Feb. 2013 10-11 EN 50264-3-1 Single Core Sheathed, 1,8/3 kV Feb. 2013 12-13 EN 50264-3-2 Multi-Core Unscreened and Sheathed, 300 V/500 V or 0,6/1 kV Feb. 2013 14-15 EN 50264-3-2 Multi-Core Screened and Sheathed, 300 V/500 V or 0,6/1 kV Feb. 2013 16-17 Section 2 GenFire ® Rail EN Cables 19-27 High Temperature Low-Smoke, Halogen-Free Silicone Rubber Cables STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50382-2 Single Core Unsheathed, 1,8/3 kV 120°C Feb. 2013 20 EN 50382-2 Single Core Unsheathed, 3,6/6 kV 120°C Feb. 2013 22 EN 50382-2 Single Core Unsheathed, 1,8/3 kV 150°C Feb. 2013 24 EN 50382-2 Single Core Unsheathed, 3,6/6 kV 150°C Feb. 2013 26 HALOGEN FREE LOW-SMOKE EMISSIONS NO TOXICITY FLAME-RETARDANT CRUSH & IMPACT RESISTANT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT-RESISTANT LOW-TEMPERATURE Icon KeyV Table of Contents SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS DATE OF IS SUE 02 /13 Section 3 Technical Information 29-36 General Technical Information SPECIFICATION NUMBER DESCRIPTION REVISION DATE PAGE A125 Temperature Conversion Table Oct. 2011 30 A150 Metric Conversion Factors Sept. 2010 31 A186 AWG (American Wire Gauge) to mm² (Millimeters Squared) Conversion Oct. 2011 32 A200 Reel Capacity Chart Jan. 2012 33 Handling and Storage Recommendations SPECIFICATION NUMBER DESCRIPTION REVISION DATE PAGE D005 Recommended Reel Handling Practices Mar. 2012 34 D027 Recommended Cable Handling Practices Aug. 2012 35 D050 Recommended Cable Storage Practices Nov. 2011 36VI In an industry that moves people as well as goods, safety is paramount. Developed to limit risk in case of fire, EN standards are European- adopted transit industry specifications for wire and cable that demand special low-smoke and halogen-free cable designs. Through our wealth of experience in providing effective cabling solutions for challenging and hazardous environments, General Cable responds by offering European standard specifications to meet major multinational OEM requirements. Product expansion to support EN specification emphasizes General Cable’s continued commitment to the global transit industry. General Cable’s EN 50264, 50306 and 50382 series of Polyrad ® LSHF and GenFire ® Rail cables has been engineered, manufactured and qualified for railway rolling stock applications where fixed or limited flexing in operation is encountered and space is at a premium. Uniquely qualified to provide superior engineering and products, General Cable manufactures its EN Cables in two locations — Willimantic, Connecticut, the only North American wire and cable facility that is IRIS Certified and ISO 9001:2008 Compliant; and Manlleu (Barcelona), Spain, an IRIS Certified and ISO 9001/14001 Compliant facility. Through the successful commercialization of new technologies such as this and partnerships with leading industry OEMs, we will continue delivering results and value by responding to an ever-changing set of customer expectations and market conditions. EN IntroductionVII EN Cable Selection Table STANDARD DESCRIPTION RATED VOLTAGE U o / U CONSTRUCTION IMAGE PAGE POLYRAD ® LSHF THIN WALL INSTRUMENTATION AND CONTROL LOW-SMOKE, HALOGEN-FREE CABLES EN 50306-2 Single Core Unsheathed 300 V/500 V 0.5 mm² - 2.5 mm² 2 EN 50306-3 Single Core and Multi-Core, Screened and Sheathed 300 V/500 V 0.5 mm² - 2.5 mm² (1-4 Cores) 4 EN 50306-4 Multi-Core Unscreened and Sheathed, Class E (Exposed) and Class P (Protected) 300 V/500 V 0.5 mm² - 2.5 mm² (4-48 Cores) 6 EN 50306-4 Multi-Core Screened and Sheathed, Class E (Exposed) and Class P (Protected) 300 V/500 V 0.5 mm² - 2.5 mm² (2-8 Cores) 8 EN 50306-4 Multi-Pair Screened and Sheathed, Class E (Exposed) and Class P (Protected) 300 V/500 V 0.5 mm² - 1.5 mm² (2-7 Pairs) 8 POLYRAD ® LSHF MEDIUM WALL POWER AND CONTROL LOW-SMOKE, HALOGEN-FREE CABLES EN 50264-3-1 Single Core Unsheathed 0,6/1 kV 1 mm² - 400 mm² 10 EN 50264-3-1 Single Core Unsheathed 1,8/3 kV 1.5 mm² - 400 mm² 10 EN 50264-3-1 Single Core Sheathed 1,8/3 kV 2.5 mm² - 400 mm² 12 EN 50264-3-2 Multi-Core Unscreened and Sheathed 300 V/500 V 1 mm² to 2.5 mm² (2-40 Cores) 14 EN 50264-3-2 Multi-Core Unscreened and Sheathed 0,6/1 kV 1.5 mm² - 50 mm² (2-4 Cores) 14 EN 50264-3-2 Multi-Core Screened and Sheathed 300 V/500 V 1 mm² to 2.5 mm² (2-40 Cores) 16 EN 50264-3-2 Multi-Core Screened and Sheathed 0,6/1 kV 1 mm² to 2.5 mm² (2-4 Cores) 16 GENFIRE ® RAIL HIGH TEMPERATURE LOW-SMOKE, HALOGEN-FREE SILICONE RUBBER CABLES EN 50382-2 Single Core Unsheathed, 120°C 1,8/3 kV 1.5 mm 2 - 400 mm 2 20 EN 50382-2 Single Core Unsheathed, 120°C 3,6/6 kV 2.5 mm 2 - 400 mm 2 22 EN 50382-2 Single Core Unsheathed, 150°C 1,8/3 kV 1.5 mm 2 - 400 mm 2 24 EN 50382-2 Single Core Unsheathed, 150°C 3,6/6 kV 2.5 mm 2 - 400 mm 2 26VIII EN Standards Compliance Flame Tests Fire Performance for Single Core Cable Test Standard: IEC 60332-1-2 This test procedure describes the minimum requirements for flame- retardant single core cables tested in a vertical position. A cable is ignited with a propane burner (1 kW flame). Sample length: 600 mm long Test duration: Overall diameter of test piece: 0 = 25 mm = 60 ± 2 seconds 25 mm – 50 mm = 120 ± 2 seconds 50 mm – 75 mm = 240 ± 2 seconds > 75 mm = 480 ± 2 seconds Performance Requirements: 1) After flaming has ceased, the surface of the sample shall be wiped clean, and the distance from the lower edge of the top clamp to the onset of charring shall be greater than 50 mm. 2) Distance from the lower edge of the top clamp to the lower onset of charring shall not exceed 540 mm. Fire Performance for Cable Bundles Test Standard: IEC 60332-3-25 This test procedure describes the minimum requirements for flame- retardant bunched cable cores mounted in a vertical tray. Depending on the volume of the combustible materials per meter, there are five categories as follows: Category Liter (dm³) Flame (minutes) A F/R 7.0 40 A 7.0 40 B 3.5 40 C 1.5 20 D 0.5 20 Sample length: minimum of 3.5 m Performance Requirements: Where the cable surface changes from a resilient surface to a brittle or crumbing surface, the limit of charring has been determined. Distortion of the outer surface of the cable, such as blistering or melting immediately above the char, is included in the damage measurement. Failure is determined when the maximum extent of the charred portion exceeds the height of 2.5 m. Minimum Bend Radii Training is the positioning of cable when it is not under tension. Bending is the positioning of cable when it is under tension. When installing cable, the object is to limit the mechanical forces so that the cable’s physical and electrical characteristics are maintained for the expected service life. Smoke Density Test Standard: IEC 61034-2 This test procedure provides a protocol for measuring the smoke density of cables burning under defined conditions. The test samples consist of straight 1 m in length. The test pieces are bound together at the ends and at 300 mm from each end then clamped to the support. The test flame is generated by burning 1 liter of alcohol in a tray. The tray is positioned 100 mm ± 10 mm from the floor to permit circulation of air. The test sample is positioned horizontally and centered above the tray of alcohol at a distance between the underneath of the test samples and the bottom of the tray of 150 mm ± 5 mm. Light transmittance is measured throughout the test. The test is considered as ended when there is no decrease in light transmittance for a period of 6 minutes after the fuel source has extinguished or when the test duration has reached 40 minutes. Performance Requirements: The test sample is considered to pass when the following minimum light transmittance is reached: Level of Danger Requirement HL 1 None HL 2 60% HL 3 60% HL 4 70% Toxicity Determination of Amount of Halogens Test Standard: EN 50267-2-1 This test procedure determines the amount of halogen acid gas during the combustion of 500-1000 mg of testing material. The material under test is heated in a stream of dry air and the gases absorbed in 200 ml 0.1 M sodium hydroxide solution contained in wash bottles. The amount of halogen acid is then determined by acidifying the solution with nitric acid, adding a measured volume of 0.1 M silver nitrate solution and back titrating the excess with 0.1 M ammonium thiocyanate using ferric ammonium sulfate as the indicator. Performance Requirements: The material is considered to be halogen-free when no iodide, bromide, chloride and fluoride are detected. Determination of Degree of Acidity of Gases for Materials Test Standard: EN 50267-2-2 This procedure specifies the test method and procedure for the determination of the degree of acidity of gas evolved during the combustion of materials taken from cables measuring the pH and conductivity. The test piece consists of 1000 mg of insulation material and is burned in a combustion furnace at 935°C for 30 minutes. By using two gas washing containers held in the airflow, the pH value and conductivity are measured. Performance Requirements: The materials are considered to pass when: pH value is > 4.3 Conductivity < 10 µS/mm MINIMUM BEND RADII AS PER EN 50355 Type of cable Cable diameter (mm) = 12 > 12 Unscreened cables Fixed installation 4D 5D Careful bending (only once at termination) 3D 4D Screened cables All installations 10D 10D D represents overall diameter.1 Section 1 Polyrad ® LSHF Low-Smoke, Halogen-Free EN Cables 1-17 Thin Wall Instrumentation and Control Cables - Light Weight, Reduced Dimensions STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50306-2 Single Core Unsheathed, 300 V/500 V Feb. 2013 2-3 EN 50306-3 Single Core and Multi-Core Screened and Sheathed, 300 V/500 V Feb. 2013 4-5 EN 50306-4 Multi-Core Unscreened and Sheathed, Class E (Exposed) and Class P (Protected), 300 V/500 V Feb. 2013 6-7 EN 50306-4 Multi-Core and Multi-Pair Screened and Sheathed, Class E (Exposed) and Class P (Protected), 300 V/500 V Feb. 2013 8-9 Medium Wall Power and Control Cables - Reduced Dimensions STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50264-3-1 Single Core Unsheathed, 0,6/1 kV or 1,8/3 kV Feb. 2013 10-11 EN 50264-3-1 Single Core Sheathed, 1,8/3 kV Feb. 2013 12-13 EN 50264-3-2 Multi-Core Unscreened and Sheathed, 300 V/500 V or 0,6/1 kV Feb. 2013 14-15 EN 50264-3-2 Multi-Core Screened and Sheathed, 300 V/500 V or 0,6/1 kV Feb. 2013 16-17 Section 1 SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS DATE OF IS SUE 02 /13 HALOGEN FREE LOW-SMOKE EMISSIONS NO TOXICITY FLAME-RETARDANT CRUSH & IMPACT RESISTANT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT-RESISTANT LOW-TEMPERATURE Icon Key2 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE THIN WALL INSTRUMENTATION AND CONTROL CABLES Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Single Core Unsheathed Light Weight, Reduced Dimensions 300 V/500 V Standard 50306-2 February, 2013 Product Construction 1. Conductor: • Tinned copper wires per EN 50306-2 2. Insulation: • 90°C/105°C Low-Smoke, Halogen-Free irradiated compound • White – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Identifier for the Particular Hazard Level per EN 45545-1 • Lot Number Applications: • Equipment control and monitoring circuits • Internal wiring of equipment Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2THIN WALL INSTRUMENTATION AND CONTROL CABLES Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Single Core Unsheathed Light Weight, Reduced Dimensions 300 V/500 V Standard 50306-2 February, 2013 PART NUMBER CROSS- SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² CONSTRUCTION n x mm MIN. mm MAX. mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km THIN WALL, SINGLE CORE UNSHEATHED – 300 V/500 V 414150 0.50 19 x 0.18 0.80 0.95 0.18 1.15 1.45 40.1 4.5 7 414160 0.75 37 x 0.16* 1.00 1.15 0.18 1.35 1.65 26.7 6.9 8 414170 1.0 37 x 0.18* 1.10 1.30 0.18 1.45 1.80 20.0 8.8 10 414180 1.5 37 x 0.23* 1.45 1.65 0.22 1.95 2.30 13.7 1.3 20 414190 2.5 37 x 0.30* 1.85 2.15 0.28 2.50 2.85 8.21 2.2 25 * These cables may be supplied in 19 strand conductor providing all product performance requirements in the specification are met. 34 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Single Core and Multi-Core Screened and Sheathed Light Weight, Reduced Dimensions 300 V/500 V Standard 50306-3 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES Product Construction 1. Conductor: • Tinned copper wires per EN 50306-2 2. Insulation: • 90°C/105°C Low-Smoke, Halogen-Free irradiated compound • White with printed numbers – unless otherwise Standardified 3. Overall Screen: • Tinned copper wires 4. Sheath: • Low-Smoke, Halogen-Free irradiated compound (S1 and S2) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Identifier for the Particular Hazard Level per EN 45545-1 • S – Cable with a Metallic Screen • Temperature Rating • Lot Number Applications: • Control and monitoring circuits • Interlocking circuits • Indicating circuits • Internal wiring of equipment Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 2 3 1 45 Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Single Core and Multi-Core Screened and Sheathed Light Weight, Reduced Dimensions 300 V/500 V Standard 50306-3 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES PART NUMBER CROSS-SECTIONAL AREA MIN. THICKNESS OF SHEATH CABLE DIAMETER WEIGHT n x mm² mm MIN. mm MAX. mm CABLE kg/km THIN WALL, SINGLE CORE AND MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V 414220 1 x 0.5 0.20 2.3 2.8 13 414240 2 x 0.5 0.20 3.5 4.3 27 414250 3 x 0.5 0.20 3.7 4.5 34 414260 4 x 0.5 0.20 4.0 5.0 41 414280 1 x 0.75 0.20 2.5 3.0 17 414290 2 x 0.75 0.20 3.9 4.7 34 414310 3 x 0.75 0.20 4.0 5.0 42 414320 4 x 0.75 0.20 4.5 5.5 56 414330 1 x 1.0 0.20 2.7 3.2 20 414340 2 x 1.0 0.20 4.2 5.2 40 414350 3 x 1.0 0.20 4.5 5.5 55 414360 4 x 1.0 0.20 5.0 6.0 67 414370 1 x 1.5 0.20 3.1 3.6 28 414380 2 x 1.5 0.20 5.1 6.1 62 414390 3 x 1.5 0.20 5.4 6.4 79 414400 4 x 1.5 0.20 6.0 7.0 97 414410 1 x 2.5 0.20 3.6 4.4 41 414420 2 x 2.5 0.20 6.4 7.4 87 414430 3 x 2.5 0.20 6.8 7.8 115 414440 4 x 2.5 0.20 7.5 8.5 1446 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Multi-Core Unscreened and Sheathed Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected) 300 V/500 V Standard 50306-4 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES Product Construction 1. Conductor: • Tinned copper wires per EN 50306-2 2. Insulation: • 90°C/105°C Low-Smoke, Halogen-Free irradiated compound • White with printed numbers – unless otherwise specified 3. Sheath: • Low-Smoke, Halogen-Free irradiated compound (S2, EM 101 to EM 104) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Table Number • Cable Class (P or E) • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Identifier for the Particular Hazard Level per EN 45545-1 • Temperature Rating • Lot Number Applications: • Control and monitoring circuits • Interlocking circuits • Indicating circuits • Internal wiring of equipment Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2 37 Standard 50306-4 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Multi-Core Unscreened and Sheathed Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected) 300 V/500 V PART NUMBER CROSS-SECTIONAL AREA CABLES CLASS E (EXPOSED) WEIGHT PART NUMBER CABLES CLASS P (PROTECTED) WEIGHT MIN. THICKNESS OF SHEATH OVERALL DIAMETER MIN. THICKNESS OF SHEATH OVERALL DIAMETER n x mm² mm MIN. mm MAX. mm CABLE kg/km mm MIN. mm MAX. mm CABLE kg/km THIN WALL, MULTI-CORE UNSCREENED AND SHEATHED – 300 V/500 V 414460 4 x 0.5 1.0 5.5 6.5 45 415350 0.42 4.1 5.1 32 414470 7 x 0.5 1.0 6.3 7.3 69 415360 0.42 4.9 5.9 51 414540 13 x 0.5 1.0 8.3 9.3 116 415370 0.56 7.3 8.3 98 414550 19 x 0.5 1.0 9.0 10.2 151 415380 0.56 8.1 9.1 135 414560 37 x 0.5 1.0 12.3 13.5 288 415390 0.56 10.8 12.0 246 414600 4 x 0.75 1.0 6.0 7.0 58 415400 0.42 4.6 5.6 42 414610 7 x 0.75 1.0 6.9 7.9 88 415410 0.42 5.5 6.5 68 414630 13 x 0.75 1.0 9.1 10.3 148 415420 0.56 8.2 9.2 130 414660 19 x 0.75 1.0 10.0 11.2 201 415430 0.56 9.0 10.2 184 414670 37 x 0.75 1.0 13.2 14.4 364 415440 0.56 12.2 13.4 338 414690 48 x 0.75 1.0 14.8 16.4 463 415460 0.56 13.9 15.5 440 414700 4 x 1.0 1.0 6.3 7.3 68 415470 0.42 4.9 5.9 53 414720 7 x 1.0 1.0 7.3 8.3 106 415480 0.42 6.0 7.0 88 414730 13 x 1.0 1.0 9.7 10.9 182 415490 0.56 8.7 9.9 163 414740 19 x 1.0 1.0 10.7 11.9 247 415500 0.56 9.8 11.0 229 414750 37 x 1.0 1.0 14.0 15.6 451 415510 0.56 13.3 14.5 430 414760 4 x 1.5 1.0 7.4 8.4 99 415520 0.42 6.0 7.0 79 414790 7 x 1.5 1.0 8.6 9.8 153 415530 0.56 7.7 8.7 136 414810 13 x 1.5 1.0 11.7 12.9 271 415540 0.56 10.7 11.9 248 414820 19 x 1.5 1.0 13.0 14.2 373 415550 0.56 12.0 13.2 347 414830 37 x 1.5 1.0 17.2 18.8 688 415560 0.56 16.2 17.8 651 414840 2 x 2.5 1.0 7.7 8.7 87 415570 0.56 6.7 7.7 74 414850 3 x 2.5 1.0 8.1 9.1 118 415580 0.56 7.7 8.1 111 414870 4 x 2.5 1.0 8.8 10.0 147 415590 0.56 7.9 8.9 1398 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Multi-Core and Pairs Screened and Sheathed Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected) 300 V/500 V Standard 50306-4 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES 2 3 1 4 Product Construction 1. Conductor: • Tinned copper wires per EN 50306-2 2. Insulation: • 90°C/105°C Low-Smoke, Halogen-Free irradiated compound • White with printed numbers – unless otherwise specified 3. Overall Screen: • Tinned copper wires 4. Sheath: • Low-Smoke, Halogen-Free irradiated compound (S2, EM 101 to EM 104) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Table Number • Cable Class (P or E) • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Identifier for the Particular Hazard Level per EN 45545-1 • S – Cable with a metallic screen • Temperature Rating • Lot Number Applications: • Control and monitoring circuits • Interlocking circuits • Indicating circuits • Internal wiring of equipment Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant9 Polyrad ® LSHF Low-Smoke, Halogen-Free Thin Wall, Multi-Core and Pairs Screened and Sheathed Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected) 300 V/500 V Standard 50306-4 February, 2013 THIN WALL INSTRUMENTATION AND CONTROL CABLES PART NUMBER CROSS-SECTIONAL AREA CABLES CLASS E (EXPOSED) WEIGHT PART NUMBER CABLES CLASS P (PROTECTED) WEIGHT MIN. THICKNESS OF SHEATH OVERALL DIAMETER MIN. THICKNESS OF SHEATH OVERALL DIAMETER n x mm² mm MIN. mm MAX. mm CABLE kg/km mm MIN. mm MAX. mm CABLE kg/km THIN WALL, MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V 414880 2 x 0.5 1.0 5.5 6.5 46 415600 0.42 4.1 5.1 33 414890 3 x 0.5 1.0 5.7 6.7 54 415610 0.42 4.3 5.3 39 414900 4 x 0.5 1.0 6.1 7.1 64 415620 0.56 4.7 5.7 48 414910 6 x 0.5 1.0 6.9 7.9 87 415630 0.56 5.5 6.5 70 414920 8 x 0.5 1.0 7.5 8.5 107 415640 0.56 6.0 7.0 88 414930 2 x 0.75 1.0 5.9 6.9 56 415650 0.42 4.5 5.5 39 414940 3 x 0.75 1.0 6.2 7.2 65 415680 0.42 4.7 5.7 49 414960 4 x 0.75 1.0 6.5 7.5 79 415690 0.56 5.2 6.2 63 414970 6 x 0.75 1.0 7.5 8.5 106 415700 0.56 6.1 7.1 87 414980 8 x 0.75 1.0 8.2 9.2 133 415710 0.56 6.6 7.6 113 414990 2 x 1.0 1.0 6.2 7.2 62 415720 0.42 4.7 5.7 47 415000 3 x 1.0 1.0 6.5 7.5 79 415730 0.42 5.1 6.0 62 415010 4 x 1.0 1.0 6.9 7.9 93 415740 0.56 5.5 6.5 76 415020 6 x 1.0 1.0 8.0 9.0 128 415750 0.56 6.6 7.6 105 415030 8 x 1.0 1.0 8.6 9.8 157 415760 0.56 7.7 8.7 140 415040 2 x 1.5 1.0 7.1 8.1 85 415770 0.42 5.7 6.7 67 415050 3 x 1.5 1.0 7.4 8.4 103 415780 0.56 6.0 7.0 85 415060 4 x 1.5 1.0 8.0 9.0 127 415790 0.56 6.6 7.6 104 415090 6 x 1.5 1.0 9.2 10.4 174 415800 0.56 8.3 9.3 155 415100 8 x 1.5 1.0 10.2 11.4 218 415810 0.56 8.9 10.1 198 415110 2 x 2.5 1.0 8.3 9.3 117 415820 0.56 7.3 8.3 100 415120 3 x 2.5 1.0 8.6 9.8 145 415830 0.56 7.7 8.7 127 415130 4 x 2.5 1.0 9.4 10.6 180 415840 0.56 8.4 9.6 158 THIN WALL, MULTI-PAIR INDIVIDUALLY SCREENED AND SHEATHED – 300 V/500 V 415140 2 x 2 x 0.5 1.0 10.1 11.3 100 415850 0.56 9.0 10.2 85 415160 3 x 2 x 0.5 1.0 10.8 12.0 148 415860 0.56 9.6 10.8 118 415170 4 x 2 x 0.5 1.0 11.8 13.0 180 415870 0.56 10.7 11.9 158 415180 7 x 2 x 0.5 1.0 13.9 15.5 270 415880 0.56 13.0 14.2 244 415190 2 x 2 x 0.75 1.0 10.9 12.1 119 415890 0.56 9.8 11.0 93 415200 3 x 2 x 0.75 1.0 11.6 12.8 174 415900 0.56 10.5 11.7 147 415210 4 x 2 x 0.75 1.0 12.8 14.0 218 415910 0.56 11.6 12.8 183 415220 7 x 2 x 0.75 1.0 15.1 16.7 328 415940 0.56 14.0 15.6 293 415230 2 x 2 x 1.0 1.0 11.3 12.5 129 415980 0.56 10.2 11.6 107 415240 3 x 2 x 1.0 1.0 12.0 13.2 191 415990 0.56 10.9 12.1 163 415250 4 x 2 x 1.0 1.0 13.2 14.4 235 416020 0.56 12.1 13.3 204 415260 7 x 2 x 1.0 1.0 15.7 17.3 369 416030 0.56 14.6 16.2 332 415270 2 x 2 x 1.5 1.0 13.3 14.5 181 416040 0.56 12.2 13.4 153 415310 3 x 2 x 1.5 1.0 14.0 15.6 264 416050 0.56 13.1 14.3 232 415320 4 x 2 x 1.5 1.0 15.5 17.1 337 416060 0.56 14.3 15.9 293 415340 7 x 2 x 1.5 1.0 18.7 20.3 542 416070 0.56 17.6 19.2 493MEDIUM WALL POWER AND CONTROL CABLES 10 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Single Core Unsheathed Reduced Dimensions 0,6/1 kV or 1,8/3 kV Standard 50264-3-1 February, 2013 Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 2. Insulation: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EI 106 to EI 109) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation Code Designation per Annex A of EN 50264-3-1 • Lot Number Applications: • Lighting circuits powered by accumulators • Equipment control and monitoring circuits • Auxiliary and electric heating circuits Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2MEDIUM WALL POWER AND CONTROL CABLES 11 Standard 50264-3-1 February, 2013 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Single Core Unsheathed Reduced Dimensions 0,6/1 kV or 1,8/3 kV PART NUMBER CROSS-SECTIONAL AREA CONDUCTOR MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² CONSTRUCTION n x mm DIAMETER mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km MEDIUM WALL, SINGLE CORE UNSHEATHED – 0,6/1 kV 412300 1 32 x 0.20 1.30 0.6 2.4 2.8 20.0 9 14 412310 1.5 28 x 0.25 1.52 0.7 2.8 3.3 13.7 13 20 412320 2.5 46 x 0.25 1.93 0.7 3.2 3.8 8.21 20 31 412330 4 56 x 0.30 2.50 0.7 3.8 4.4 5.09 35 45 412340 6 82 x 0.30 3.07 0.7 4.2 5.0 3.39 53 63 412370 10 80 x 0.40 4.09 0.7 5.1 5.9 1.95 89 110 412380 16 126 x 0.40 5.33 0.7 6.1 7.2 1.24 142 156 412390 25 182 x 0.40 6.80 0.9 7.8 9.1 0.795 205 238 412400 35 259 x 0.40 8.12 0.9 9.0 10.6 0.565 292 330 412410 50 371 x 0.40 9.72 1.0 10.6 12.4 0.393 418 462 412420 70 329 x 0.50 11.60 1.1 12.5 14.6 0.277 596 658 412430 95 437 x 0.50 13.52 1.1 13.9 16.3 0.210 795 860 412440 120 551 x 0.50 15.18 1.2 15.7 18.4 0.164 1003 1080 412450 150 684 x 0.50 16.92 1.4 17.6 20.6 0.132 1245 1367 412460 185 851 x 0.50 18.93 1.6 19.6 22.9 0.108 1556 1690 412470 240 1110 x 0.50 21.62 1.7 22.2 26.0 0.0817 2030 2234 412480 300 1406 x 0.50 24.33 1.8 24.6 28.8 0.0654 2571 2780 412490 400 1850 x 0.50 27.91 2.0 28.1 32.9 0.0495 3382 3735 MEDIUM WALL, SINGLE CORE UNSHEATHED – 1,8/3 kV 412500 1.5 28 x 0.25 1.52 2.0 5.3 6.2 13.7 13 51 412510 2.5 46 x 0.25 1.93 2.0 5.7 6.7 8.21 20 64 412520 4 56 x 0.30 2.50 2.0 6.2 7.3 5.09 35 83 412530 6 82 x 0.30 3.07 2.0 6.7 7.8 3.39 53 104 412540 10 80 x 0.40 4.09 2.0 7.5 8.8 1.95 89 150 412550 16 126 x 0.40 5.33 2.0 8.6 10.0 1.24 142 215 412570 25 182 x 0.40 6.80 2.0 9.9 11.6 0.795 205 293 412580 35 259 x 0.40 8.12 2.0 11.1 13.0 0.565 292 390 412590 50 371 x 0.40 9.72 2.0 12.5 14.6 0.393 418 525 412610 70 329 x 0.50 11.60 2.0 14.2 16.6 0.277 596 720 412620 95 437 x 0.50 13.52 2.2 16.0 18.7 0.210 795 935 412630 120 551 x 0.50 15.18 2.2 17.6 20.6 0.164 1003 1155 412640 150 684 x 0.50 16.92 2.2 19.1 22.3 0.132 1245 1443 412650 185 851 x 0.50 18.93 2.4 20.9 24.4 0.108 1556 1760 412670 240 1110 x 0.50 21.62 2.4 23.7 27.5 0.0817 2030 2350 412680 300 1406 x 0.50 24.33 2.4 25.6 30.1 0.0654 2571 2823 412690 400 1850 x 0.50 27.91 2.6 29.2 34.2 0.0495 3382 3734MEDIUM WALL POWER AND CONTROL CABLES 12 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Standard 50264-3-1 February, 2013 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Single Core Sheathed Reduced Dimensions 1,8/3 kV Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 2. Insulation: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EI 106 to EI 109) • Black – unless otherwise specified 3. Sheath: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EM 101 to EM 104) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation/Sheath Code Designation per Annex A of EN 50264-3-1 • Lot Number Applications: • Auxiliary circuits at line voltage • Traction circuits • Electric heating fed at line voltage run in trays - exposed Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2 3MEDIUM WALL POWER AND CONTROL CABLES 13 Standard 50264-3-1 February, 2013 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Single Core Sheathed Reduced Dimensions 1,8/3 kV PART NUMBER CROSS- SECTIONAL AREA CONDUCTOR MEAN THICKNESS OF INSULATION MEAN THICKNESS OF SHEATH CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² CONSTRUCTION n x mm DIAMETER mm mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km MEDIUM WALL, SINGLE CORE SHEATHED – 1,8/3 kV 412720 2.5 46 x 0.25 1.93 1.3 0.8 6.0 7.0 8.21 20 70 412730 4 56 x 0.30 2.50 1.3 0.8 6.5 7.6 5.09 35 90 412750 6 82 x 0.30 3.07 1.3 0.8 7.0 8.1 3.39 53 110 412760 10 80 x 0.40 4.09 1.5 0.8 8.2 9.6 1.95 89 170 412770 16 126 x 0.40 5.33 1.5 0.8 9.2 10.8 1.24 142 240 412780 25 182 x 0.40 6.80 1.8 1.0 11.5 13.4 0.795 205 350 412790 35 259 x 0.40 8.12 1.8 1.0 12.7 14.9 0.565 292 450 412800 50 371 x 0.40 9.72 1.8 1.0 14.1 16.5 0.393 418 590 412810 70 329 x 0.50 11.60 1.8 1.0 15.8 18.5 0.277 596 790 412820 95 437 x 0.50 13.52 2.2 1.0 18.0 21.0 0.210 795 1050 412830 120 551 x 0.50 15.18 2.2 1.0 19.6 22.9 0.164 1003 1270 412840 150 684 x 0.50 16.92 2.2 1.2 21.4 25.1 0.132 1245 1590 412850 185 851 x 0.50 18.93 2.4 1.2 23.4 27.4 0.108 1556 1900 412860 240 1110 x 0.50 21.62 2.4 1.2 25.9 30.3 0.0817 2030 2490 412870 300 1406 x 0.50 24.33 2.4 1.2 28.1 32.9 0.0654 2571 3010 412890 400 1850 x 0.50 27.91 2.6 1.4 32.0 37.4 0.0495 3382 3980MEDIUM WALL POWER AND CONTROL CABLES 14 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Standard 50264-3-2 February, 2013 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Multi-Core Unscreened and Sheathed Reduced Dimensions 300 V/500 V or 0,6/1 kV Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 2. Insulation: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EI 106 to EI 109) • Black with printed numbers – unless otherwise specified 3. Sheath: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EM 101 to EM 104) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Insulation/Sheath Code Designation per Annex A of EN 50264-3-2 • Lot Number Applications: 300 V/500 V • Internal safe circuits • Control and monitoring circuits 0,6/1 kV • Lighting circuits • Auxiliary and electric heating circuits • Control and monitoring circuits Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 3 2Standard 50264-3-2 February, 2013 MEDIUM WALL POWER AND CONTROL CABLES 15 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Multi-Core Unscreened and Sheathed Reduced Dimensions 300 V/500 V or 0,6/1 kV PART NUMBER CROSS- SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CORE DIAMETER MEAN THICKNESS OF SHEATH CABLE DIAMETER WEIGHT n x mm² mm mm MIN. mm MAX. mm mm MIN. mm MAX. mm CABLE kg/km MEDIUM WALL, MULTI-CORE UNSCREENED AND SHEATHED – 300 V/500 V 412910 2 x 1 1.3 0.4 2.0 2.4 0.6 5.3 6.2 44 412920 4 x 1 1.3 0.4 2.0 2.4 0.6 6.1 7.2 72 412930 7 x 1 1.3 0.4 2.0 2.4 0.7 7.5 8.7 118 412940 9 x 1 1.3 0.4 2.0 2.4 0.7 9.1 10.6 159 412950 12 x 1 1.3 0.4 2.0 2.4 0.7 9.8 11.5 189 412960 19 x 1 1.3 0.4 2.0 2.4 0.8 11.7 13.7 288 412970 24 x 1 1.3 0.4 2.0 2.4 1.0 14.1 16.5 393 412990 32 x 1 1.3 0.4 2.0 2.4 1.0 15.5 18.2 492 413000 37 x 1 1.3 0.4 2.0 2.4 1.0 16.1 18.9 554 413010 40 x 1 1.3 0.4 2.0 2.4 1.0 16.7 19.6 598 413020 4 x 1.5 1.52 0.5 2.4 2.9 0.6 7.3 8.6 106 413030 7 x 1.5 1.52 0.5 2.4 2.9 0.7 8.7 10.2 167 413040 9 x 1.5 1.52 0.5 2.4 2.9 0.7 10.9 12.7 232 413050 12 x 1.5 1.52 0.5 2.4 2.9 0.7 11.8 13.8 278 413070 19 x 1.5 1.52 0.5 2.4 2.9 0.8 14.2 16.6 435 413080 24 x 1.5 1.52 0.5 2.4 2.9 1.0 16.6 19.5 560 413110 32 x 1.5 1.52 0.5 2.4 2.9 1.0 18.7 21.9 723 413120 37 x 1.5 1.52 0.5 2.4 2.9 1.0 19.5 22.8 820 413130 4 x 2.5 1.93 0.5 2.9 3.4 0.6 8.3 9.8 152 413150 7 x 2.5 1.93 0.5 2.9 3.4 0.7 10.2 11.9 244 413200 9 x 2.5 1.93 0.5 2.9 3.4 0.7 12.9 15.1 347 413210 12 x 2.5 1.93 0.5 2.9 3.4 0.7 13.9 16.3 424 413220 19 x 2.5 1.93 0.5 2.9 3.4 0.8 16.3 19.1 635 413230 24 x 2.5 1.93 0.5 2.9 3.4 1.0 19.6 22.9 840 MEDIUM WALL, TWO CORE UNSCREENED AND SHEATHED – 0,6/1 kV 413480 2 x 1.5 1.52 0.7 2.8 3.3 0.7 7.2 9.0 71 413490 2 x 2.5 1.93 0.7 3.2 3.8 0.7 8.0 10.0 95 413500 2 x 4 2.50 0.7 3.8 4.4 0.7 9.1 11.3 128 413510 2 x 6 3.07 0.7 4.2 5.0 0.8 10.1 12.4 174 413520 2 x 10 4.09 0.7 5.1 5.9 1.0 12.5 15.4 290 413530 2 x 16 5.33 0.7 6.1 7.2 1.0 14.9 18.4 391 413550 2 x 25 6.80 0.9 7.8 9.1 1.2 18.7 23.0 593 413560 2 x 35 8.12 0.9 9.0 10.6 1.2 21.2 25.9 786 413580 2 x 50 9.72 1.0 10.6 12.4 1.4 25.1 30.7 1139 MEDIUM WALL, THREE CORE UNSCREENED AND SHEATHED – 0,6/1 kV 413710 3 x 1.5 1.52 0.7 2.8 3.3 0.7 7.7 9.5 97 413720 3 x 2.5 1.93 0.7 3.2 3.8 0.7 8.5 10.5 131 413730 3 x 4 2.50 0.7 3.8 4.4 0.7 9.7 12.0 180 413740 3 x 6 3.07 0.7 4.2 5.0 0.8 10.7 13.2 246 413750 3 x 10 4.09 0.7 5.1 5.9 1.0 13.3 16.5 413 413760 3 x 16 5.33 0.7 6.1 7.2 1.0 16.0 19.6 570 413770 3 x 25 6.80 0.9 7.8 9.1 1.2 20.0 24.7 853 413780 3 x 35 8.12 0.9 9.0 10.6 1.2 23.0 28.2 1160 413790 3 x 50 9.72 1.0 10.6 12.4 1.4 26.3 32.2 1680 MEDIUM WALL, FOUR CORE UNSCREENED AND SHEATHED – 0,6/1 kV 413890 4 x 1.5 1.52 0.7 2.8 3.3 0.7 8.5 10.5 122 413900 4 x 2.5 1.93 0.7 3.2 3.8 0.7 9.4 11.6 168 413910 4 x 4 2.50 0.7 3.8 4.4 0.8 10.9 13.4 237 413920 4 x 6 3.07 0.7 4.2 5.0 1.0 12.2 14.9 331 413930 4 x 10 4.09 0.7 5.1 5.9 1.0 14.7 18.2 544 413940 4 x 16 5.33 0.7 6.1 7.2 1.2 18.0 22.1 751 413950 4 x 25 6.80 0.9 7.8 9.1 1.4 22.6 27.6 1136 414020 3 x 35 + 25 8.12/6.8 0.9/0.9 9.0/7.8 10.6/9.1 1.4 25.7 31.2 1486 414040 3 x 50 + 25 9.72/6.8 1.0/0.9 10.6/7.8 12.4/9.1 1.6 30.0 36.5 2106MEDIUM WALL POWER AND CONTROL CABLES 16 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Multi-Core Screened and Sheathed Reduced Dimensions 300 V/500 V or 0,6/1 kV Standard 50264-3-2 February, 2013 Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 2. Insulation: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EI 106 to EI 109) • Black with printed numbers – unless otherwise specified 3. Overall Screen: • Tinned copper wires 4. Sheath: • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin (EM 101 to EM 104) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Number of Cores and Conductor Size • Insulation/Sheath Code Designation per Annex A of EN 50264-3-2 • S – Cable with a Metallic Screen • Lot Number Applications: 300 V/500 V • Internal safe circuits • Control and monitoring circuits 0,6/1 kV • Lighting circuits • Auxiliary and electric heating circuits • Control and monitoring circuits Tested in Accordance with: • EN 60684-2: No Fluorine • EN 50305/EN 60811-2-2: Resistant to Oil and Fuel • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant; No Toxicity • EN 60811-1-4: Cold Bend (-40°C) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant • EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2 3 4Standard 50264-3-2 February, 2013 MEDIUM WALL POWER AND CONTROL CABLES 17 Polyrad ® LSHF Low-Smoke, Halogen-Free Medium Wall, Multi-Core Screened and Sheathed Reduced Dimensions 300 V/500 V or 0.6/1 kV PART NUMBER CROSS- SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CORE DIAMETER WIRE DIAMETER OF SCREEN MEAN THICKNESS OF SHEATH CABLE DIAMETER WEIGHT n x mm² mm mm MIN. mm MAX. mm MAX. mm mm MIN. mm MAX. mm CABLE kg/km MEDIUM WALL, MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V 413240 2 x 1 1.3 0.4 2.0 2.4 0.16 0.6 6.0 7.1 68 413250 4 x 1 1.3 0.4 2.0 2.4 0.16 0.6 7.0 8.2 106 413260 7 x 1 1.3 0.4 2.0 2.4 0.16 0.7 8.2 9.6 153 413270 9 x 1 1.3 0.4 2.0 2.4 0.21 0.7 10.2 11.9 222 413280 12 x 1 1.3 0.4 2.0 2.4 0.21 0.7 10.9 12.7 260 413290 19 x 1 1.3 0.4 2.0 2.4 0.26 0.8 13.2 15.4 396 413300 24 x 1 1.3 0.4 2.0 2.4 0.26 1.0 15.2 17.8 498 413310 32 x 1 1.3 0.4 2.0 2.4 0.26 1.0 16.6 19.4 609 413320 37 x 1 1.3 0.4 2.0 2.4 0.26 1.0 17.2 20.1 671 413330 40 x 1 1.3 0.4 2.0 2.4 0.26 1.0 18.2 21.3 741 413340 4 x 1.5 1.52 0.5 2.4 2.9 0.16 0.6 8.0 9.4 138 413350 7 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 9.6 11.3 221 413360 9 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 12.1 14.2 292 413370 12 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 13.0 15.2 364 413380 19 x 1.5 1.52 0.5 2.4 2.9 0.26 0.8 15.3 17.9 535 413390 24 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 18.1 21.2 697 413400 32 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 19.8 23.2 858 413410 37 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 20.5 24.0 955 413420 4 x 2.5 1.93 0.5 2.9 3.4 0.21 0.6 9.2 10.8 202 413430 7 x 2.5 1.93 0.5 2.9 3.4 0.21 0.7 11.1 13.0 308 413440 9 x 2.5 1.93 0.5 2.9 3.4 0.26 0.7 13.9 16.3 435 413450 12 x 2.5 1.93 0.5 2.9 3.4 0.26 0.7 15.0 17.5 520 413460 19 x 2.5 1.93 0.5 2.9 3.4 0.26 0.8 17.8 20.8 767 413470 24 x 2.5 1.93 0.5 2.9 3.4 0.26 1.0 20.6 24.1 973 MEDIUM WALL, TWO CORE SCREENED AND SHEATHED – 0,6/1 kV 413600 2 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 7.9 9.9 90 413610 2 x 2.5 1.93 0.7 3.2 3.8 0.16 0.7 8.7 10.7 115 413620 2 x 4 2.50 0.7 3.8 4.4 0.21 0.8 10.2 12.7 170 413640 2 x 6 3.07 0.7 4.2 5.0 0.21 0.8 10.9 13.6 210 413650 2 x 10 4.09 0.7 5.1 5.9 0.21 1.0 13.4 16.6 320 413660 2 x 16 5.33 0.7 6.1 7.2 0.26 1.0 16.0 19.8 465 413670 2 x 25 6.80 0.9 7.8 9.1 0.26 1.2 19.8 24.6 690 413680 2 x 35 8.12 0.9 9.0 10.6 0.31 1.4 22.8 27.9 935 413690 2 x 50 9.72 1.0 10.6 12.4 0.31 1.4 26.4 32.3 1260 MEDIUM WALL, THREE CORE SCREENED AND SHEATHED – 0,6/1 kV 413800 3 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 8.4 10.4 120 413810 3 x 2.5 1.93 0.7 3.2 3.8 0.16 0.7 9.2 11.4 160 413820 3 x 4 2.50 0.7 3.8 4.4 0.21 0.8 10.8 13.3 230 413830 3 x 6 3.07 0.7 4.2 5.0 0.21 0.8 11.6 14.3 295 413840 3 x 10 4.09 0.7 5.1 5.9 0.21 1.0 14.4 18.0 498 413850 3 x 16 5.33 0.7 6.1 7.2 0.26 1.2 17.4 21.3 675 413860 3 x 25 6.80 0.9 7.8 9.1 0.26 1.2 21.3 26.1 971 413870 3 x 35 8.12 0.9 9.0 10.6 0.31 1.4 24.5 29.8 1323 413880 3 x 50 9.72 1.0 10.6 12.4 0.31 1.6 28.3 34.6 1823 MEDIUM WALL, FOUR CORE SCREENED AND SHEATHED – 0,6/1 kV 414050 4 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 9.1 11.3 149 414060 4 x 2.5 1.93 0.7 3.2 3.8 0.21 0.7 10.4 12.9 216 414070 4 x 4 2.50 0.7 3.8 4.4 0.21 0.8 11.8 14.5 292 414080 4 x 6 3.07 0.7 4.2 5.0 0.21 1.0 13.1 16.1 396 414090 4 x 10 4.09 0.7 5.1 5.9 0.26 1.0 15.9 19.5 640 414100 4 x 16 5.33 0.7 6.1 7.2 0.26 1.2 19.3 23.6 860 414110 4 x 25 6.80 0.9 7.8 9.1 0.31 1.4 24.0 29.3 1290 414120 3 x 35 + 25 8.12/6.8 0.9/0.9 9.0/7.8 10.6/9.1 0.31 1.4 26.9 32.9 1908 414130 3 x 50 + 25 9.72/6.8 1.0/0.9 10.6/7.8 12.4/9.1 0.31 1.6 31.5 38.2 256018 Notes19 Section 2 GenFire ® Rail EN Cables 19-27 High Temperature Low-Smoke, Halogen-Free Silicone Rubber Cables STANDARD PRODUCT DESCRIPTION REVISION DATE PAGE EN 50382-2 Single Core Unsheathed, 1,8/3 kV 120°C Feb. 2013 20 EN 50382-2 Single Core Unsheathed, 3,6/6 kV 120°C Feb. 2013 22 EN 50382-2 Single Core Unsheathed, 1,8/3 kV 150°C Feb. 2013 24 EN 50382-2 Single Core Unsheathed, 3,6/6 kV 150°C Feb. 2013 26 Section 2 SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS DATE OF IS SUE 02 /13 HALOGEN FREE LOW-SMOKE EMISSIONS NO TOXICITY FLAME-RETARDANT CRUSH & IMPACT RESISTANT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT-RESISTANT LOW-TEMPERATURE Icon KeyGenFire ® Rail Single Core Unsheathed, Silicone Rubber 120 ° C 1,8/3 kV HIGH TEMPERATURE POWER CABLES 20 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE Standard EN 50382-2 February, 2013 Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 • Optional: separator tape 2. Insulation: • 120°C Low-Smoke, Halogen-Free Silicone Rubber according to EN 50382-1 (E111) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation Code Designation per Annex A of EN 50382-2 • Conductor Temperature • Lot Number Applications: • High temperature power Tested in Accordance with: • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant • EN 50382-1-9 Part 2: No Toxicity • EN-60811-1-4: Cold Bend (-40ºC) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant • EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases; Fluorine Content • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2GenFire ® Rail Single Core Unsheathed, Silicone Rubber 120 ° C 1,8/3 kV Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 21 PART NUMBER CROSS-SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km 7535106 1.5 1.50 2.5 6.3 7.3 13.7 13 52 7535107 2.5 2.00 2.5 6.7 7.8 8.21 20 65 7535108 4 2.40 2.5 7.2 8.4 5.09 35 81 7535109 6 3.10 2.5 7.7 9.0 3.39 53 110 7535110 10 4.00 2.5 8.5 10.0 1.95 89 155 7535111 16 4.90 2.5 9.6 11.2 1.24 142 210 7535112 25 6.20 2.5 10.9 12.7 0.795 205 300 7535113 35 7.50 2.5 12.1 14.1 0.565 292 400 7535114 50 9.00 2.5 13.5 15.8 0.393 418 540 7535115 70 10.50 2.5 15.2 17.8 0.277 596 735 7535116 95 12.00 2.7 17.0 19.9 0.210 795 950 7535117 120 14.00 2.7 18.6 21.7 0.164 1003 1195 7535118 150 15.50 2.7 20.1 23.5 0.132 1245 1470 7535119 185 17.00 2.7 21.7 25.4 0.108 1556 1750 7535120 240 20.20 2.7 24.1 28.2 0.0817 2030 2290 7535121 300 22.50 2.7 26.4 30.9 0.0654 2571 2855 7535122 400 27.00 2.9 29.9 34.9 0.0495 3382 3850Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 22 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE GenFire ® Rail Single Core Unsheathed, Silicone Rubber 120 ° C 3,6/6 kV Product Construction 1. Conductor: • Flexible Class 5 stranded tinned copper per IEC 60228 • Optional: separator tape 2. Insulation: • 120°C Low-Smoke, Halogen-Free Silicone Rubber according to EN 50382-1 (E111) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation Code Designation per Annex A of EN 50382-2 • Conductor Temperature • Lot Number Applications: • High temperature power Tested in Accordance with: • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant • EN 50382-1-9 Part 2: No Toxicity • EN-60811-1-4: Cold Bend (-40ºC) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant • EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases; Fluorine Content • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 23 GenFire ® Rail Single Core Unsheathed, Silicone Rubber 120 ° C 3,6/6 kV PART NUMBER CROSS-SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km 7536107 2.5 2.00 3.0 7.6 8.9 8.21 20 80 7536108 4 2.40 3.0 8.1 9.5 5.09 35 96 7536109 6 3.10 3.0 9.0 10.6 3.39 53 125 7536110 10 4.00 3.0 9.5 11.1 1.95 89 170 7536111 16 4.90 3.0 10.5 12.3 1.24 142 230 7536112 25 6.20 3.0 11.8 13.8 0.795 205 325 7536113 35 7.50 3.0 13.0 15.2 0.565 292 425 7536114 50 9.00 3.0 14.4 16.9 0.393 418 570 7536115 70 10.50 3.0 16.1 18.9 0.277 596 765 7536116 95 12.00 3.0 17.5 20.5 0.210 795 970 7536117 120 14.00 3.1 19.3 22.6 0.164 1003 1225 7536118 150 15.50 3.1 20.8 24.4 0.132 1245 1500 7536119 185 17.00 3.2 22.6 26.5 0.108 1556 1795 7536120 240 20.20 3.4 25.4 29.8 0.0817 2030 2365 7536121 300 22.50 3.4 27.7 32.4 0.0654 2571 2930 7536122 400 27.00 3.4 30.8 36.0 0.0495 3382 3915Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 24 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE GenFire ® Rail Single Core Unsheathed, Silicone Rubber 150 ° C 1,8/3 kV Product Construction 1. Conductor: • Flexible Class 5 stranded copper per IEC 60228 • Optional: separator tape 2. Insulation: • 150°C Low-Smoke, Halogen-Free Silicone Rubber according to EN 50382-1 (E111) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation Code Designation per Annex A of EN 50382-2 • Conductor Temperature • Lot Number Applications: • High temperature power Tested in Accordance with: • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant • EN 50382-1-9 Part 2: No Toxicity • EN-60811-1-4: Cold Bend (-40ºC) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant • EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases; Fluorine Content • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 25 GenFire ® Rail Single Core Unsheathed, Silicone Rubber 150 ° C 1,8/3 kV PART NUMBER CROSS-SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km 7556106 1.5 1.50 2.5 6.3 7.3 13.7 13 53 7556107 2.5 1.92 2.5 6.7 7.8 8.21 20 65 7556108 4 2.45 2.5 7.2 8.4 5.09 35 82 7556109 6 3.00 2.5 7.7 9.0 3.39 53 105 7556110 10 3.95 2.5 8.5 10.0 1.95 89 150 7556111 16 4.95 2.5 9.6 11.2 1.24 142 210 7556112 25 6.20 2.5 10.9 12.7 0.795 205 290 7556113 35 7.30 2.5 12.1 14.1 0.565 292 385 7556114 50 9.00 2.5 13.5 15.8 0.393 418 535 7556115 70 10.50 2.5 15.2 17.8 0.277 596 730 7556116 95 12.00 2.7 17.0 19.9 0.210 795 935 7556117 120 14.00 2.7 18.6 21.7 0.164 1003 1180 7556118 150 15.50 2.7 20.1 23.5 0.132 1245 1455 7556119 185 17.00 2.7 21.7 25.4 0.108 1556 1735 7556120 240 20.20 2.7 24.1 28.2 0.0817 2030 2275 7556121 300 22.50 2.7 26.4 30.9 0.0654 2571 2830 7556122 400 27.00 2.9 29.9 34.9 0.0495 3382 3735Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 26 HALOGEN FREE FLEXIBLE LOW-SMOKE EMISSIONS FLAME- RETARDANT NO TOXICITY CRUSH & IMPACT RESISTANT OIL-RESISTANT UV/SUNLIGHT- RESISTANT LOW- TEMPERATURE GenFire ® Rail Single Core Unsheathed, Silicone Rubber 150 ° C 3,6/6 kV Product Construction 1. Conductor: • Flexible Class 5 stranded copper per IEC 60228 • Optional: separator tape 2. Insulation: • 150°C Low-Smoke, Halogen-Free Silicone Rubber according to EN 50382-1 (E111) • Black – unless otherwise specified Cable Markings: • Manufacturer’s Name • EN Reference • Voltage Rating (U 0 ) • Conductor Size • Insulation Code Designation per Annex A of EN 50382-2 • Conductor Temperature • Lot Number Applications: • High temperature power Tested in Accordance with: • EN 60811-2-1: Resistant to Mineral Oil • EN 50305: Ozone-Resistant • EN 50382-1-9 Part 2: No Toxicity • EN-60811-1-4: Cold Bend (-40ºC) Other Design Adherence: • EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant • EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity of Evolved Gases; Fluorine Content • EN 61034-2: Low-Smoke • No SVHC Listed Chemicals under REACH • RoHS Compliant 1 2Standard EN 50382-2 February, 2013 HIGH TEMPERATURE POWER CABLES 27 GenFire ® Rail Single Core Unsheathed, Silicone Rubber 150 ° C 3,6/6 kV PART NUMBER CROSS-SECTIONAL AREA CONDUCTOR DIAMETER MEAN THICKNESS OF INSULATION CABLE DIAMETER CONDUCTOR RESISTANCE WEIGHT mm² mm mm MIN. mm MAX. mm MAX. O/km COPPER kg/km CABLE kg/km 7557107 2.5 1.92 3.0 7.6 8.9 8.21 20 80 7557108 4 2.45 3.0 8.1 9.5 5.09 35 98 7557109 6 3.00 3.0 9.0 10.6 3.39 53 125 7557110 10 4.00 3.0 9.5 11.1 1.95 89 170 7557111 16 4.90 3.0 10.5 12.3 1.24 142 230 7557112 25 6.20 3.0 11.8 13.8 0.795 205 320 7557113 35 7.50 3.0 13.0 15.2 0.565 292 420 7557114 50 9.00 3.0 14.4 16.9 0.393 418 565 7557115 70 10.50 3.0 16.1 18.9 0.277 596 760 7557116 95 12.00 3.0 17.5 20.5 0.210 795 960 7557117 120 14.00 3.1 19.3 22.6 0.164 1003 1210 7557118 150 15.50 3.1 20.8 24.4 0.132 1245 1490 7557119 185 17.00 3.2 22.6 26.5 0.108 1556 1780 7557120 240 20.20 3.4 25.4 29.8 0.0817 2030 2345 7557121 300 22.50 3.4 27.7 32.4 0.0654 2571 2905 7557122 400 27.00 3.4 30.8 36.0 0.0495 3382 380028 Notes29 Section 3 SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS DATE OF IS SUE 02 /13 Section 3 Technical Information 29-36 General Technical Information SPECIFICATION NUMBER DESCRIPTION REVISION DATE PAGE A125 Temperature Conversion Table Oct. 2011 30 A150 Metric Conversion Factors Sept. 2010 31 A186 AWG (American Wire Gauge) to mm² (Millimeters Squared) Conversion Oct. 2011 32 A200 Reel Capacity Chart Jan. 2012 33 Handling and Storage Recommendations SPECIFICATION NUMBER DESCRIPTION REVISION DATE PAGE D005 Recommended Reel Handling Practices Mar. 2012 34 D027 Recommended Cable Handling Practices Aug. 2012 35 D050 Recommended Cable Storage Practices Nov. 2011 3630 Temperature Conversion Table SPEC A125 October, 2011 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE Known temperature is in boldface type-Temp (°F or °C) . C orr e sponding t emper a t ur e in degr ee s Fahr enhei t w il l be f ound in t he c ol umn t o t he righ t . Corresponding temperature in degrees Centigrade will be found in the column to the left. -5 TO -100 0 TO 100 100 TO 500 °C Temp (°F or °C) °F °C Temp (°F or °C) °F °C Temp (°F or °C) °F °C Temp (°F or °C) °F -73.3 -70.5 -67.8 -65.0 -62.2 -59.5 -56.7 -53.9 -51.1 -48.3 -45.6 -42.8 -40.0 -37.2 -34.4 -31.6 -28.9 -26.1 -23.3 -20.5 -100 -95 -90 -85 -80 -75 -70 -65 -60 -55 -50 -45 -40 -35 -30 -25 -20 -15 -10 -5 -148 -139 -130 -121 -112 -103 -94 -85 -76 -67 -58 -49 -40 -31 -22 -13 -4 5 14 23 -17.8 -17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.44 -8.89 -8.33 -7.78 -7.22 -6.67 -6.11 -5.56 -5.00 -4.44 -3.89 -3.33 -2.78 -2.22 -1.67 -1.11 -0.56 0 0.56 1.11 1.67 2.22 2.78 3.33 3.89 4.44 5.00 5.56 6.11 6.67 7.22 7.78 8.33 8.89 9.44 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.7 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 10.0 10.6 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6 16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4 25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 122.0 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 38 43 49 54 60 66 71 77 82 88 93 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 210 216 221 227 232 238 243 249 254 260 100 110 120 130 140 150 160 170 180 190 200 210 212 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 212 230 248 266 284 302 320 338 356 374 392 410 413 428 446 464 482 500 518 536 554 572 590 608 626 644 662 680 698 716 734 752 770 788 806 824 842 860 878 896 914 932 Interpolation Factors °C Temp (°F or °C) °F °C Temp (°F or °C) °F °C Temp (°F or °C) °F 0.56 1.11 1.67 1 2 3 1.8 3.6 5.4 2.22 2.78 3.33 4 5 6 7.2 9.0 10.8 3.89 4.44 5.00 7 8 9 12.6 14.4 16.231 Metric Conversion Factors SPEC A150 September, 2010 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE To Convert From To Multiply By Inches Millimeters 25.4 Millimeters Inches 0.03937 Inches Centimeters 2.54 Centimeters Inches 0.3937 Length Feet Meters 0.3048 Meters Feet 3.2808 Kilofeet (1000 feet) Kilometers 0.3048 Kilometers Kilofeet (1000 feet) 3.2808 Square Inches Square Millimeters 645.16 Square Millimeters Square Inches 0.00155 Square Inches Square Centimeters 6.4516 Square Centimeters Square Inches 0.155 Area Square Inches Circular Mils 1,273,240 Circular Mils Square Inches 7.854 x 10 -7 Circular Mils Square Millimeters 5.066 x 10 4 Square Millimeters Circular Mils 1973.51 Square Feet Square Meters 0.0929 Square Meters Square Feet 10.764 Pounds Kilograms 0.4536 Kilograms Pounds 2.2046 Weight Pound/Kilofeet Kilograms/Kilometer 1.4882 Kilograms/Kilometer Pounds/Kilofeet 0.6720 Ohms/Kilofeet Ohms/Kilometer 3.2808 Ohms/Kilometer Ohms/Kilofeet 0.3048 Microfarads/Kilofeet Microfarads/Kilometer 3.2808 Electrical Microfarads/Kilometer Microfarads/Kilofeet 0.3048 Insulation Resistance: Megohms—Kilofeet Megohms—Kilometer 0.3048 Megohms—Kilometer Megohms—Kilofeet 3.2808 Pounds/Square Inch Kilo Pascal* 6.895 Mechanical Kilo Pascal* Pounds/Square Inch 0.1432 Pounds (force) Newtons 4.448 * 1 Pascal = 1 Newton/square meters32 AWG (American Wire Gauge) to mm 2 (Millimeters Squared) Conversion SPEC A186 October, 2011 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE A WG/KCMIL Circ. Mils 1 Cross-Sectional Area (mm 2 ) A WG/KCMIL Circ. Mils 1 Cross-Sectional Area (mm 2 ) 929 929,200 471 2/0 134,200 68 789,410 400 1/0 108,350 55 777 777,700 394 98,676 50 750 750,000 380 1 87,295 44 646 646,400 327 69,073 35 600 600,000 304 2 63,480 32 592,058 300 49,338 25 535 535,300 271 4 42,080 21 500 500,000 253 31,576 16 473,646 240 6 25,440 12.9 444 444,400 225 19,735 10.0 400 400,000 203 8 15,730 8.0 373 373,700 187 11,841 6.0 365,102 185 10 10,645 5.4 350 350,000 177 7,894 4.0 313 313,100 159 12 6,309 3.2 300 300,000 152 4,934 2.50 296,029 150 14 3,970 2.04 262 262,600 133 2,960 1.50 250 250,000 127 16 2,503 1.31 236,823 120 1,974 1.00 4/0 216,900 110 18 1,760 0.82 187,485 95 1,480 0.75 3/0 174,800 89 20 1,118 0.52 138,147 70 987 0.50 1 Circular Mil Area values are approximate and are provided as a reference guide.33 WOOD REELS Reel (FxTxD) 30x18x12 36x24x17 40x24x17 45x28x21 50x32x24 58x32x28 72x36x36 84x36x48 90x36x48 RM Code 61-1215 61-1659 61-1808 61-2056 61-2253 61-2764 61-3655 61-4265 61-4366 Arbor Hole 2.75 3.06 3.06 3.06 3.06 3.06 3.06 3.5 3.5 Drive Hole 1 1 1 1.5 1.5 1.5 1.5 1.5 1.5 Drive Hole Radius 4.5 6 6 8.5 10 10 10 10 10 Clearance 1.5 2 2 2 2 2 2 2 3 Factor 509.3 1155.4 1582.8 2274.2 3227.7 4468.6 7847.4 9658.4 11205.2 Max Weight 750 1500 2000 3000 4800 6500 8000 9000 10,000 Net Weight 47 91 110 142 208 271 513 744 821 Cable OD .241 - .250 11040 .251 - .260 10200 .261 - .270 9460 .271 - .280 8800 .281 - .290 8200 .291 - .300 7660 .301 - .310 7180 .311 - .320 6740 10790 .321 - .330 6330 10110 .331 - .340 5970 9610 .341 - .350 5630 9030 .351 - .360 6320 8490 .361 - .370 5040 8100 .371 - .380 4780 7620 10520 .381 - .390 4530 7300 9940 .391 - .400 4310 6880 9540 .401 - .410 4100 6600 9030 .411 - .420 3910 6230 8550 12580 .421 - .430 3730 6000 8220 11940 .431 - .440 3560 5660 7790 11330 .441 - .450 3410 5450 7510 10910 .451 - .460 3260 5250 7120 10370 15010 .461 - .470 3120 4970 6880 10000 14290 .471 - .480 2990 4700 6530 9510 13790 .481 - .490 2870 4630 6310 9180 13150 .491 - .500 2760 4390 6110 8880 12700 .501 - .525 2500 4040 5530 8050 11540 .526 - .550 2280 3650 5030 7330 10510 .551 - .575 2090 3310 4580 6680 9610 .576 - .600 1920 3080 4180 6110 8800 .601 - .625 1770 2810 3910 5590 8050 .626 - .650 1630 2630 3580 5240 7430 10420 .651 - .675 1510 2400 3280 4820 6970 9630 .676 - .700 1410 2260 3090 4530 6430 8900 .701 - .725 1310 2070 2840 4180 5940 8260 .726 - .750 1230 1950 2690 3950 5610 7800 .751 - .775 1150 1840 2480 3650 5190 7250 .776 - .800 1080 1690 2350 3460 4920 6870 .801 - .825 1010 1610 2230 3200 4670 6400 11530 .826 - .850 950 1530 2060 3040 4340 6090 10860 .851 - .875 900 1450 1970 2900 4130 5680 10250 .876 - .900 850 1340 1880 2690 3850 5420 9690 .901 - .925 810 1280 1735 2570 3670 5060 9170 11290 .926 - .950 760 1220 1660 2460 3510 4840 8700 10700 .951 - .975 730 1170 1590 2280 3270 4630 8250 10160 .976 - 1.000 690 1075 1525 2190 3130 4340 7850 9660 11210 1.001 - 1.050 630 990 1360 2010 2880 3990 7120 8760 10160 1.051 - 1.100 570 910 1260 1800 2590 3600 6490 7980 9260 1.101 - 1.150 520 810 1120 1670 2400 3250 5930 7300 8470 1.151 - 1.200 480 750 1040 1500 2160 3030 5450 6710 7780 1.201 - 1.250 440 700 980 1400 2020 2740 5020 6180 7170 1.251 - 1.300 410 650 870 1310 1820 2570 4640 5720 6630 1.301 - 1.350 380 580 820 1180 1710 2410 4320 5300 6150 1.351 - 1.400 350 550 770 1110 1610 2190 4000 4930 5720 1.401 - 1.450 330 520 690 1040 1460 2070 3730 4590 5330 1.451 - 1.500 310 490 650 990 1370 1950 3490 4290 4980 1.501 - 1.600 270 410 590 840 1230 1690 3070 3770 4380 1.601 - 1.700 240 370 500 760 1060 1520 2720 3340 3880 1.701 - 1.800 330 450 650 960 1325 2420 2980 3460 1.801 - 1.900 420 600 880 1210 2170 2680 3100 1.091 - 2.000 540 760 1060 1960 2410 2800 2.001 - 2.100 500 700 970 1740 2190 2540 2.101 - 2.200 650 900 1620 2000 2320 2.201 - 2.300 600 790 1480 1830 2120 2.301 - 2.400 520 740 1360 1680 1950 2.401 - 2.500 490 690 1260 1550 1790 2.501 - 2.600 460 640 1160 1430 1660 2.601 - 2.700 430 600 1080 1320 1540 2.701 - 2.800 530 1000 1230 1430 2.801 - 2.900 500 930 1150 1330 2.901 - 3.000 470 870 1070 1250 3.001 - 3.100 440 820 1010 1170 3.101 - 3.200 420 770 940 1090 3.201 - 3.300 400 720 890 1030 3.301 - 3.400 380 680 840 970 3.401 - 3.500 640 790 910 Reel Capacity Chart SPEC A200 January, 2012 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE34 Recommended Reel Handling Practices SPEC D005 March, 2012 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE How to Handle Cable Reels . Cradle both reel flanges between forks. Reels can be hoisted with a shaft extended through both flanges. Place spacers under the bottom flange and between reels to create a space to insert the forks. (36" reels max.) Lower reels from truck using hydraulic gate, hoist or fork lift. LOWER CAREFULLY. Always load with flanges on edge and chock and block securely. Do not lift by top flange. Cable or reel will be damaged Use a spreader bar to prevent bending the reel flanges and mashing the cable. Upended heavy reels will often arrive damaged. Refuse or receive subject to inspection for hidden damage. Never allow forks to touch cable surface or reel wrap. Never drop reels. YES NO35 Recommended Cable Handling Practices SPEC D027 August, 2012 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE Unloading and Moving of Reels: Cable reels are never shipped upended (flat side down). Cable reels that arrive in this manner should be rejected or received only after a thorough inspection for damage. See “Recommended Reel Handling Practices” page. Upon receipt, a cable’s protective covering and/or lagging should be inspected for evidence of damage during ship- ment. If evidence of damage is found, a report should immediately be made to the carrier. Under no circumstances should reels be dropped from the delivering vehicle to the ground. Unloading and reel handling should be accomplished so that the equipment used does not contact the cable surface, and in the case of protective wrap, that the equipment does not contact the protective wrap. If unloading and reel handling is accomplished by crane, either a cradle supporting the reel flanges or a shaft through the arbor hole should be used. If a fork lift is utilized, the forks must lift the reel at 90° to the flanges and the forks must be long enough to make complete lifting contact with both flanges. Under no circumstances should the forks come into contact with the cable surface or the protective wraps. When a reel of cable is rolled from one point to another, care must be taken to see that there are no objects on the surface area which could contact or damage the cable surface or protective wrap. If an inclined ramp is used for unloading, the ramp must be wide enough to contact both flanges completely. The stopping of the reels at the bottom shall be accomplished by using the reel flanges and not the surface of the cable. Minimum Drum Diameters for Packaging Cables Type of Cable Minimum Drum Diameter as a Multiple of Outside Diameter of Cable 1. Single and multiple conductor cable – unshielded 0 - 0,6/1 kV 10 2. Single and multiple conductor cable - unshielded 1,8/3 kV 10 3. Single conductor cable – 3,6/6 kV 12 4. Single and multiple conductor cable – shielded 0,6/1 kV 1236 Recommended Cable Storage Practices SPEC D050 November, 2011 GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE Storage and Storage Maintenance: Finished cables have no established shelf-life. Moisture and atmospheric conditions can cause exposed conductors to oxidize and discolor. Uncovered/unsheltered cable will degrade due to exposure to direct sunlight and/or the elements. If the cables are protected, there should be no degradation of the insulation. In general, any cable for use indoors should be stored indoors. Any cable suitable for installation outdoors is suitable for storage outdoors. Cables stored outdoors should have the ends sealed to prevent moisture ingress into the cable and should be used within two years or less. Cables should be stored in a sheltered area. Cables with a cold temperature marking, e.g. –10°C, –25°C, or –40°C, may be stored outdoors. Cables without a cold temperature marking must be stored indoors. Cable reels must remain in the upright position. Cable reels must not be stored on their sides. Reels must not be stacked. Cable reels should be stored with the protective covering or lagging in place. If a length of cable has been cut from the reel, the cable end should be immediately resealed to prevent the entrance of moisture. If a part length is returned to storage, the reel’s protective covering should be restored. Wooden reels should be stored off the ground to prevent rotting. Reels should be stored on a flat, hard surface so that flanges do not sink into the earth. The weight of the reel and cable must be carried at all times by the reel flanges. Cable reels and lagging must not be stored for an extended time period sitting in direct contact with water or dampness. Timbers or metal supports must be placed under the reel flanges to provide elevated storage of the reels away from the direct contact with water or damp soil. Reels should be stored in an area where construction equipment, falling or flying objects or other materials will not contact the cable. Cable should be stored in an area where chemicals or petroleum products will not be spilled or sprayed on the cable. Cable should be stored in an area away from open fires or sources of high heat. If the reels are relocated, they should be handled as suggested in the “Recommended Reel Handling Practices” section, and inspection made on each reel during the relocation. If the cables are stored in a secure area and not exposed to the effects of the weather, an annual inspection should be satisfactory. Where the reels are exposed to the weather, a bimonthly inspection should be performed to observe any sign of deterioration. If the reels are exposed in a non-secure area, policing of the area at frequent intervals may be required depending on circumstances. Records of delivery date, manufacturer, installation date, any extenuating circumstances, along with all test reports, should be kept on file.37 Part Number Index GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE 412300 ................................... 11 412310 ................................... 11 412320 ................................... 11 412330 ................................... 11 412340 ................................... 11 412370 ................................... 11 412380 ................................... 11 412390 ................................... 11 412400 ................................... 11 412410 ................................... 11 412420 ................................... 11 412430 ................................... 11 412440 ................................... 11 412450 ................................... 11 412460 ................................... 11 412470 ................................... 11 412480 ................................... 11 412490 ................................... 11 412500 ................................... 11 412510 ................................... 11 412520 ................................... 11 412530 ................................... 11 412540 ................................... 11 412550 ................................... 11 412570 ................................... 11 412580 ................................... 11 412590 ................................... 11 412610 ................................... 11 412620 ................................... 11 412630 ................................... 11 412640 ................................... 11 412650 ................................... 11 412670 ................................... 11 412680 ................................... 11 412690 ................................... 11 412720 ................................... 13 412730 ................................... 13 412750 ................................... 13 412760 ................................... 13 412770 ................................... 13 412780 ................................... 13 412790 ................................... 13 412800 ................................... 13 412810 ................................... 13 412820 ................................... 13 412830 ................................... 13 412840 ................................... 13 412850 ................................... 13 412860 ................................... 13 412870 ................................... 13 412890 ................................... 13 412910 ................................... 15 412920 ................................... 15 412930 ................................... 15 412940 ................................... 15 412950 ................................... 15 412960 ................................... 15 412970 ................................... 15 412990 ................................... 15 413000 ................................... 15 413010 ................................... 15 413020 ................................... 15 413030 ................................... 15 413040 ................................... 15 413050 ................................... 15 413070 ................................... 15 413080 ................................... 15 413110 ................................... 15 413120 ................................... 15 413130 ................................... 15 413150 ................................... 15 413200 ................................... 15 413210 ................................... 15 413220 ................................... 15 413230 ................................... 15 413240 ................................... 17 413250 ................................... 17 413260 ................................... 17 413270 ................................... 17 413280 ................................... 17 413290 ................................... 17 413300 ................................... 17 413310 ................................... 17 413320 ................................... 17 413330 ................................... 17 413340 ................................... 17 413350 ................................... 17 413360 ................................... 17 413370 ................................... 17 413380 ................................... 17 413390 ................................... 17 413400 ................................... 17 413410 ................................... 17 413420 ................................... 17 413430 ................................... 17 413440 ................................... 17 413450 ................................... 17 413460 ................................... 17 413470 ................................... 17 413480 ................................... 15 413490 ................................... 15 413500 ................................... 15 413510 ................................... 15 413520 ................................... 15 413530 ................................... 15 413550 ................................... 15 413560 ................................... 15 413580 ................................... 15 413600 ................................... 17 413610 ................................... 17 413620 ................................... 17 413640 ................................... 17 413650 ................................... 17 413660 ................................... 17 413670 ................................... 17 413680 ................................... 17 413690 ................................... 17 413710 ................................... 15 413720 ................................... 15 413730 ................................... 15 413740 ................................... 15 413750 ................................... 15 413760 ................................... 15 413770 ................................... 15 413780 ................................... 15 413790 ................................... 15 413800 ................................... 17 413810 ................................... 17 413820 ................................... 17 413830 ................................... 17 413840 ................................... 17 413850 ................................... 17 413860 ................................... 17 413870 ................................... 17 413880 ................................... 17 413890 ................................... 15 413900 ................................... 15 413910 ................................... 15 413920 ................................... 15 413930 ................................... 15 413940 ................................... 15 413950 ................................... 15 414020 ................................... 15 414040 ................................... 15 414050 ................................... 17 414060 ................................... 17 414070 ................................... 17 414080 ................................... 17 414090 ................................... 17 414100 ................................... 17 414110 ................................... 17 414120 ................................... 17 414130 ................................... 17 414150 ..................................... 3 414160 ..................................... 3 414170 ..................................... 3 414180 ..................................... 3 414190 ..................................... 3 414220 ..................................... 5 414240 ..................................... 5 414250 ..................................... 5 414260 ..................................... 5 414280 ..................................... 5 414290 ..................................... 5 414310 ..................................... 5 414320 ..................................... 5 414330 ..................................... 5 414340 ..................................... 5 414350 ..................................... 5 414360 ..................................... 5 414370 ..................................... 5 414380 ..................................... 5 414390 ..................................... 5 414400 ..................................... 5 414410 ..................................... 5 414420 ..................................... 5 414430 ..................................... 5 414440 ..................................... 5 414460 ..................................... 7 414470 ..................................... 7 414540 ..................................... 7 414550 ..................................... 7 414560 ..................................... 7 414600 ..................................... 7 414610 ..................................... 7 414630 ..................................... 7 414660 ..................................... 7 414670 ..................................... 7 414690 ..................................... 7 414700 ..................................... 7 414720 ..................................... 7 414730 ..................................... 7 414740 ..................................... 7 414750 ..................................... 7 414760 ..................................... 7 414790 ..................................... 7 414810 ..................................... 7 414820 ..................................... 7 414830 ..................................... 7 414840 ..................................... 7 414850 ..................................... 7 414870 ..................................... 7 414880 ..................................... 9 414890 ..................................... 9 414900 ..................................... 9 414910 ..................................... 9 414920 ..................................... 9 414930 ..................................... 9 414940 ..................................... 9 414960 ..................................... 9 414970 ..................................... 9 414980 ..................................... 9 414990 ..................................... 9 415000 ..................................... 9 415010 ..................................... 9 415020 ..................................... 9 415030 ..................................... 9 415040 ..................................... 9 415050 ..................................... 9 415060 ..................................... 9 415090 ..................................... 9 415100 ..................................... 9 415110 ..................................... 9 415120 ..................................... 9 415130 ..................................... 9 415140 ..................................... 9 415160 ..................................... 9 415170 ..................................... 9 415180 ..................................... 9 415190 ..................................... 9 415200 ..................................... 9 415210 ..................................... 9 415220 ..................................... 9 415230 ..................................... 9 415240 ..................................... 9 415250 ..................................... 9 415260 ..................................... 9 415270 ..................................... 9 415310 ..................................... 9 415320 ..................................... 9 415340 ..................................... 9 415350 ..................................... 7 415360 ..................................... 7 415370 ..................................... 738 Part Number Index GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE 415380 ..................................... 7 415390 ..................................... 7 415400 ..................................... 7 415410 ..................................... 7 415420 ..................................... 7 415430 ..................................... 7 415440 ..................................... 7 415460 ..................................... 7 415470 ..................................... 7 415480 ..................................... 7 415490 ..................................... 7 415500 ..................................... 7 415510 ..................................... 7 415520 ..................................... 7 415530 ..................................... 7 415540 ..................................... 7 415550 ..................................... 7 415560 ..................................... 7 415570 ..................................... 7 415580 ..................................... 7 415590 ..................................... 7 415600 ..................................... 9 415610 ..................................... 9 415620 ..................................... 9 415630 ..................................... 9 415640 ..................................... 9 415650 ..................................... 9 415680 ..................................... 9 415690 ..................................... 9 415700 ..................................... 9 415710 ..................................... 9 415720 ..................................... 9 415730 ..................................... 9 415740 ..................................... 9 415750 ..................................... 9 415760 ..................................... 9 415770 ..................................... 9 415780 ..................................... 9 415790 ..................................... 9 415800 ..................................... 9 415810 ..................................... 9 415820 ..................................... 9 415830 ..................................... 9 415840 ..................................... 9 415850 ..................................... 9 415860 ..................................... 9 415870 ..................................... 9 415880 ..................................... 9 415890 ..................................... 9 415900 ..................................... 9 415910 ..................................... 9 415940 ..................................... 9 415980 ..................................... 9 415990 ..................................... 9 416020 ..................................... 9 416030 ..................................... 9 416040 ..................................... 9 416050 ..................................... 9 416060 ..................................... 9 416070 ..................................... 9 7535106 ................................. 21 7535107 ................................. 21 7535108 ................................. 21 7535109 ................................. 21 7535110 ................................. 21 7535111 ................................. 21 7535112 ................................. 21 7535113 ................................. 21 7535114 ................................. 21 7535115 ................................. 21 7535116 ................................. 21 7535117 ................................. 21 7535118 ................................. 21 7535119 ................................. 21 7535120 ................................. 21 7535121 ................................. 21 7535122 ................................. 21 7536107 ................................. 23 7536108 ................................. 23 7536109 ................................. 23 7536110 ................................. 23 7536111 ................................. 23 7536112 ................................. 23 7536113 ................................. 23 7536114 ................................. 23 7536115 ................................. 23 7536116 ................................. 23 7536117 ................................. 23 7536118 ................................. 23 7536119 ................................. 23 7536120 ................................. 23 7536121 ................................. 23 7536122 ................................. 23 7556106 ................................. 25 7556107 ................................. 25 7556108 ................................. 25 7556109 ................................. 25 7556110 ................................. 25 7556111 ................................. 25 7556112 ................................. 25 7556113 ................................. 25 7556114 ................................. 25 7556115 ................................. 25 7556116 ................................. 25 7556117 ................................. 25 7556118 ................................. 25 7556119 ................................. 25 7556120 ................................. 25 7556121 ................................. 25 7556122 ................................. 25 7557107 ................................. 27 7557108 ................................. 27 7557109 ................................. 27 7557110 ................................. 27 7557111 ................................. 27 7557112 ................................. 27 7557113 ................................. 27 7557114 ................................. 27 7557115 ................................. 27 7557116 ................................. 27 7557117 ................................. 27 7557118 ................................. 27 7557119 ................................. 27 7557120 ................................. 27 7557121 ................................. 27 7557122 ................................. 2739 Serving the Global Rapid Transit & Locomotive Markets General Cable’s Broad Range of Transit Products Available to Meet Global Customers’ Needs Manufactured in the U.S.A. Car (Rolling Stock)/Locomotive Wiring – Power, Control & Instrumentation Cables Products meeting the Association of American Railroads (AAR) Recommended Practice RP-585 RoHS Compliant Polyrad ® XT Full Line of Wire and Cable Products Polyrad ® XT Flexible Wire and Cable • 600 V, Single Conductor, Dual Rated – 125°C/110°C, Available in 20 AWG – 1111 kcmil • 2000 V, Single Conductor, Dual Rated – 125°C/110°C, Standard Insulation Wall Available in 20 AWG – 1111 kcmil; Heavy Insulation Wall Available in 4/0 AWG – 1111 kcmil Polyrad ® XT Multi-Conductor Cable • 600 V and 2000 V, 125°C, Shielded and Non-Shielded, Available in 20 AWG – 12 AWG (2 – 4 conductors) Products ideal for high-density applications Polyrad ® ULTRA Wire • 600 V, Single Conductor, 125°C, Reduced Weight, Smaller Diameter, Dual Wall, Available in 22 AWG – 10 AWG Polyrad ® ULTRA Multi-Conductor Cable • 600 V, 125°C, Shielded and Non-Shielded, Available in 22 AWG – 10 AWG Products meeting the New York City Transit Authority (NYCT TX) Specification Polyrad ® XT-TX Flexible Wire and Cable • 600 V, Single Conductor, NYCT Type TX, Available in 20 AWG – 4/0 AWG • 2000 V, Single Conductor, NYCT Type TX, Available in 20 AWG – 535 kcmil Data Communications Cables Category 5 Shielded Cable for high-speed data transmission • 4 Pair, 24 AWG, TIA/EIA 568-B.2 Patch, Low-Smoke Irradiated Cross-Linked Polyolefin (XLPO) Polyrad ® XT Transit Data Communications Cables • 100 Ohm Shielded Data Cable, Available in 20 AWG and 16 AWG (2 conductors) • 120 Ohm Shielded Data Cable, Available in 20 AWG - 16 AWG (2 conductors) or 20 AWG (2 pairs) • 75 Ohm RG 59 Type Coaxial Cable • 75 Ohm RG 59 Type Coaxial Cable Plus One Power Pair 18 AWG Transit Specialty Cables Coupler Cables • Special Make, Multi-Conductor, Neoprene Jacketed Constructions used in external car-to-car applications Diesel-Electric Locomotive (DLO) Cable • 2000 V, Single Conductor, -40°C to 90°C, Flame-Retardant, Lead-Free Cross-Linked Ethylene Propylene (EP)/ Cross-Linked Chlorinated Polyethylene (XL-CPE), RoHS Compliant, Available in 14 AWG to 1111 kcmil Electronically Controlled Pneumatic (ECP) Brake Cable • 600 V, Two Conductor, Unarmored and Armored, Meets AAR Specification S-4210 TRANSPOWER Head-End Power (HEP) Cables • 600 V, 4/0 Single Conductor, -55°C to 90°C • 600 V, 10 AWG, 3 Conductors, -55°C to 90°C Off-Road Equipment Cable • Special Make Constructions used in Off Highway Vehicles (OHV)40 NotesP OW E R IN G YOU R As developments in the transit industry continue to increase the demand for safety, instantaneous response to commands and the significant reduction of braking distances at higher speeds, General Cable continues to respond with the latest engineered designs. General Cable’s years of dedicated material development, engineering expertise and advanced manufacturing processes were called upon by the transit industry to e n g i n e e r E l e c t r o n ic a l l y C o n t r o l l e d P n e u m a t ic ( E C P ) b r a k e c a b l e s t h a t w o u l d m e e t t h e s t r i n g e n t s t a n d a r d s o f A A R S - 4 2 1 0 a n d b e d e s i g n e d s p e c i f ic a l l y f o r i n s t a l l a t i o n b o t h under and between cars. G e n e r a l C a b l e ’ s B r a n d R e x B r a n d E C P b r a k e c a b l e s a r e t h e chosen solution for demanding environments, thanks to an engineered construction. • Un i q u e in s u l a t i o n s y s t em u t i l i z in g 1 2 5 ° C t her mo s e t t in g p o l y o l e f in c r o s s - l in k e d compound for high-temperature areas • T h e r e d u c t i o n o f E M I / R F I i n t e r f e r e n c e w i t h a t i n n e d c o p p e r b r a i d e d s h i e l d • Arctic-grade, heavy-duty reinforced Neoprene jacket that provides excellent low- temperature performance and tough mechanical properties • O p t i o n a l g a l v a n i z e d o r a l u m i n u m a r m o r o v e r t h e c a b l e j a c k e t a l l o w s f o r c o n d u i t - free installations, providing significant installed cost savings G ener a l C a bl e . . . P o w er i n g Y ou r M a s s T r a n s i t C a bl in g C o n nec t i o n . C A B L I NG CON N E C T I ON S MASS TRANSIT www.generalcable.comA commitment to achieving industry-leading standards and responding proactively to environ- mental global issues. General Cable serves customers through a global network of 57 manufacturing facilities in 26 countries and sales representatives and distribution centers worldwide. The Company is solely dedicated to the production of high-quality energy, industrial, specialty and communications wire and cable products. In addition to its breadth of product line and strong brand recognition, the Company offers competitive strengths in such areas as technology, manufacturing, distribution and logistics, and sales and customer service. This combination enables General Cable to better serve its customers as they expand into new geographic markets. Global Reach GENERAL CABLE, GENFIRE and POLYRAD are trademarks of General Cable Technologies Corporation. ©2013. General Cable Technologies Corporation. Highland Heights, KY 41076 All rights reserved. Printed in USA. Form No. INS-0141-R0213 43276 General Cable 4 Tesseneer Drive Highland Heights, Kentucky 41076-9753 U.S.A. info@generalcable.com General Cable Europe & Med Casanova, 150-08036 Barcelona, Spain Telephone +34 93 227 97 00 info@generalcable.es www.generalcable.es Telephone (866) 248-7060 Fax (800) 335-1270 International Telephone +1 859 572 8000 International Fax +1 859 572 8058 www.generalcable.com